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QUALITY CONTROL

1.The implementation of 6S management

Create a clean and orderly working environment, Provided the high quality and reliable products.

2. The production process control

1. The production process control

  • Turbine wheel material K418 Nickel -based superalloy. This alloy under 900 ℃ has good comprehensive performance , good casting performance and stability

  • Casting Compressor wheel material is C355 that is made of aluminum alloy , uses the low pressure casting process ; Milling compressor wheel will be done according to the customer's choice, with 7075 or 2618 materials.

  • Turbine housing material is Nodular Cast Iron,it  has good heat intensity. Meantime we can supply mid-Si-Mo ductile iron turbine housing according to customer’s requirement. That material is better heat resistance.

  • Compressor housing :Material is ZL101, it has good mechanical properties and good casting properties.

  • Bearing housing Material is HT250, it has good mechanical strength

2. Operation standard

Specification of design and development process, perfect the file management system.Production site by using the combined work instruction of graphic files, it is convenient for operators to understand and comply with them.

3、 Professional equipment

Housing batch cleaning ,Equipment cleaning line to replace manual cleaning, to better ensure the consistency of the quality of cleaning and improved the speed.Highly Machining precision, batch high speed machining.After assembling cartridge, cartridge will be done 100%  dynamic balance test ,to ensure product stability in the working process.

  • (SCHENCK) CHITU Balancing Machine

    (SCHENCK) CHITU balancing machine adopts gas floating measurement technology, ensure the accuracy and stability.

  • ZEISS Three Coordinates Measuring Machine

    High-precision Design Equipment for R&D

  • GNR Optical Spectrum Analyzers

    High Accurate material detecte and analysis for turbocharger spare parts

  • HERMLE Five-axis Machining Center

    Stable and efficient equipment for billet compressor wheel

  • Turbo Synthesis Flow Bench 2000S/ VNT

    Adjust the nozzle flow area , make optimal engine performance.

  • Mahr MarForm MMQ 400-2/ Roundness instrument

    Ensure stable symmetric artifacts effectively detect the shape and position tolerance

  • KWD-3256STR/ Fully automatic washing machine

    Housing batch cleaning ,Equipment cleaning line to replace manual cleaning, to better ensure the consistency of the quality of cleaning and improved the speed.

  • OKUMA LU3000EX-R/ Numerical control lathe

    Highly Machining precision, batch high speed machining

  • STUDER-KC33/ CNC cylindrical grinder

    Highly Machining precision, batch high speed machining

  • TZQ-16/ Turbo rotor professional Full speed test system

    After assembling cartridge, cartridge will be done 100%  dynamic balance test ,to ensure product stability in the working process

  • TURBO TECHNICS MK3P-06/ Turbocharger Assembly dynamic balancing machine

    After assembling cartridge, cartridge will be done 100%  dynamic balance test ,to ensure product stability in the working process

  • Turbocharger Assembly integrated test-bed

    Turbocharger Assembly integrated test-bed

  • Turbocharger Assembly integrated test-bed

    Turbocharger Assembly integrated test-bed